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How Auto Recyclers Create Remanufactured Engines

by Rohan Mathew
How Auto Recyclers Create Remanufactured Engines

Remanufactured engines can be differentiated from rebuilt engines in terms of costs, warranty, and performance, but how do you know if and when you need them? The job of auto recyclers is to restore engines and make them as new as possible – all at a price lower than buying a new one. 

Rebuilt engines are different from remanufactured engines in such a way that the broken parts of the engines have been repaired and not really replaced, unlike remanufactured engines.

When to Consider Acquiring Remanufactured Engines?

The most common problem you may encounter is a dead or dying engine. A probable scenario happens during vehicle operation. Failing engines may lead to the disappearance of power steering and power brakes. This is a potentially dangerous event so drivers should learn how to apply brakes and at a slow pace, decelerate the vehicle in the breakdown lane. 

If this happens in regular intervals, it may be best to have a mechanic check it. At one point, you may be advised of the need for remanufactured engines if your budget prevents you from buying an altogether new replacement vehicle.

The job of the auto recyclers is to look in the problematic areas of your truck, car, or SUV and make modifications to improve its performance and engine durability.  

Advantages of Remanufactured Engines That Auto Recyclers Can Offer

Consequently, the key benefits of remanufactured engines include cost savings, improved vehicle lifespan, and the assurance that you now own a reliable and dependable car or fleet.

Also, expect to get better mileage and emit fewer pollutants, thus, an eco-friendly vehicle. Most often, auto recyclers offer an extensive warranty for remanufactured engines. This is on top of the improved performance you will get from the process. 

Remanufactured Engines: What Processes Are Involved?

Here we briefly identify the processes to explain how auto recyclers produce remanufactured engines from old engines. 

First, auto recyclers disassemble problematic old engines for cars, trucks, and SUVs using a proper disassembly procedure. The problems we mention here are serious enough that it will be futile to continue using the engines while knowing the risks involved in problematic engines. 

While disassembling, the cleaning process takes place. Parts and sub-assemblies are placed on a rack for cleaning while nuts, bolts, washers, and other small parts would require small boxes or other receptacles. Blast and chemical cleaning are common in this step. 

After cleaning follows testing. One of the procedures in this step is pressure testing. Auto recyclers seal coolant passages and force compressed air into them. Then they lower the component into a water tank to see if air bubbles will appear. If so, this means that they have detected a crack. Auto recyclers use dye penetration on non-magnetic materials.

Finally, auto recyclers begin the process of recovering components or replacing them with new parts – thus the term remanufactured engines. 

The complexity of engines, however, has changed the process in various ways. Consequently, auto recyclers now ensure a more meticulous manner in cleaning and maintaining assembly rooms. This is to avoid minute particles from creating issues in a car’s newer fuel systems, for example.

Also, the machining process has required improvement to deal with various finishes and tighter tolerances. More sophisticated methods have been offered by auto recyclers specializing in remanufactured engines. 

Why You Need Remanufactured Engines: What Processes Are Involved?

Normal wear and tear is mostly the cause of failing engines. It is an inevitable scenario especially if you have been using your motor vehicles quite often and/or for business. While a mechanic is the most obvious solution when problems begin to manifest, it is still best to ask auto recyclers nearest your area about possible options – like remanufactured engines – so you can at least prolong the life of your engine without sacrificing quality.

Certainly, remanufactured engines are worth an investment as long as you find the perfect partner.

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